Full-automatic flap disc machine
This machine is producing flap discs in a full automatic manner.
The third generation auto flap disc machine is developed specifically for the production of abrasive flap disc and non-woven flap disc. The machine can auto pick the backing, detect backing, auto quantitative gluing, cut & put flaps, shaping and auto pick up finished flap disc, with high degree of automation, remote monitoring and maintenance, uniform flap arrangement, improved efficiency and stable quality. It can produce 6000pcs per 8 hours for single operator.
What about the flap disc machine equipment performance and characteristics?
● Humanized mechanical structure design, easy to operate, high degree of automation, set the put-flap and press-discs as one, single operator can easily complete the operation.
● Use imported servo motor and driver, stable equipment, high production efficiency, measured speed is 3.7~4 seconds per disc.
● Selection of European standard industrial materials, by the professional CNC machining overall fine milling, fine grinding, molding at once, stable and durable.
● The drive parts adopt international famous brand linear guide rail, high speed servo motor and reducer, which can respond to micro displacement and feeding accurately.
● International well-known brands of electrical components and industrial level control system, perfect function and stable performance.
● Equipped with rotary multi station turntable mechanism, stable and fluent position conversion, accurate positioning and high efficiency.
● Use the international famous brand photoelectric switch to detect backing and abrasive paper, auto pass no-backing workstation and no-glue backing, stable and accurate.
● The flaps angle and length can be adjusted accurately, and the operation is simple and convenient.
● High utilization rate of materials, and the glue quantity and the flap length and quantity can be freely set.
● Glue system adopts cycle constant temperature control system, which provides temperature for glue, and it is convenient and efficient.
● Uses the modular assembly, the adjustment and maintenance of the machine is convenient.
The full automatic flap disc machine basic parameters
Basic specification | |||
Flap disc size |
Backing: φ75mm-φ180mm Flap width: 11mm-35mm |
Glue qtty |
4-30g (±0.5g) |
Flap disc Type |
T27/T29 Single/Double flap |
Flap qtty |
Can be put flap at any degree |
Backing |
Fiberglass, plastic |
Production capacity |
6000P/8H |
Power |
Panasonic servo motor |
Operator |
1 |
Power supply |
Pneumatic, Electric |
Voltage |
380V |
Glue pump |
280KG |
Installed power |
8KW |
Glue system |
Airtac cylinder, SMC Balance control valve |
Feeder size |
1000mm*400mm*1400mm |
Glue system size |
1100mm*560*1600mm |
Main machine size |
2200mm*1600mm*1500mm |
Photoelectric sensor |
Autonics |
Cylinder |
Airtac |
Magnetic switch |
Airtac |
Control panel |
Weinview |
Air switch |
CHINT |
Temp. controller |
OMRON |
Reducer |
Liming |
Bearing |
FAG |
Bearing |
NSK |
PLC |
Taida |
Linear guide rail |
Hiwin |
Pneumatic component |
SMC |
Show details about flap disc machine
Our flap disc machine packing
After-sales service commitment
We promise flap disc machine free technical guidance for one year.
Quick solution within 24 hours.
Online video guide, easy to understand.
We believe that there is no problem that can't be solved!
We have confidence, we have patience, we have good faith!
http://www.hg-abrasive.com/